Rattan furniture is simple and elegant, not only beautiful and free, but also its products are more practical and comfortable, there are many types, such as beds, coffee tables, tables and chairs, sofas, etc., although the variety of rattan furniture, but the production process and wicker chairs Greatly different. Rattan furniture can be divided into two types: pure rattan furniture and rattan wood rattan furniture. Furniture fans will introduce you to the production process of pure rattan furniture. Because the production of rattan chairs covers all the craftsmanship of pure rattan furniture, we can refer to the craft of making wicker chairs when making other painful furniture. The manufacturing process of rattan furniture can be divided into eight parts: raw material selection, raw material grinding, raw material processing, polishing, assembly, weaving, semi-finished grinding and fuel injection. First, the choice of raw materials: There are many kinds of vines, and there are 600 kinds of known ones, among which vines, red vines, sand vines, and sardines are most commonly used. Batatan vine and sand scorpion are generally uniform in thickness, and are good materials for making rattan chair skeleton; Rita's flexibility is very good, and it is an indispensable raw material for making plate flowers. Second, the raw materials polished: The surface of the vine is rough and is a prickly plant. Therefore, when the production is carried out, the raw material is "polished". This kind of grinding machine is a tool for grinding the raw materials of vines, mainly using sanding belts and grinding wheels. Grinding should be done in two parts, one for rough grinding and one for fine sanding. First step For rough grinding, use the 80-type coarse sand belt; place the rattan between the grinding machine belt and the grinding wheel, and apply a little force to make the surface of the vine basically smooth. The second step is fine grinding After the first round of grinding, the surface of the rattan has been smoothed a lot, but it is still slightly rough, then a second round of fine sanding is needed. Now we use this type 180 fine sanding belt for re-grinding. The 180-type abrasive belt is thinner than the 80-type abrasive belt, so that the polished vine will be smoother. Now let's show you the effects before and after polishing. The other rattan grinding methods are the same, we will not introduce them one by one. Third, raw material processing: Introduction of tools This is a tool often used in making wicker chairs: firearms, high-pressure air-cooled guns, and consoles. The setting of the console is relatively simple, but it has a lot of uses, and it is the main tool for bending the vine. On the operating table, there are two iron cylindrical cylinders of 8 cm and 25 cm in diameter, respectively, and the spacing between the two iron cylinders is 10 cm. Our process of bending the vines is done on this console. Extended reading: bamboo and rattan furniture selection skills The first part of the production of cane chair pedal The pedal part of the cane chair includes two parts, a pedal part and a foot support rod, which need to be processed through bending, grooving, assembly and the like. 1. Production of pedal parts Selection of raw materials: We choose a diameter of 5 cm, uniform thickness, length of 1.9 meters, polished Bataan rattan to make. bending: There are three links when bending, they are heating, bending and cooling. First, use a musket to heat the 65-centimeter of the rattan. When heating at a high temperature, keep moving the lance to uniformly heat the part of the rattan that needs to be bent. It is necessary to pay attention to the external flame of the flaming flame. With the inner flame, the rattan will burn because the temperature is too high. After heating to a certain extent, the rattan is placed on the console with the heat, and the heat is applied to make it bend and deform. It is probably bent to about 90 degrees, then stop heating and use a high-pressure air cooling gun to cool the rattan to shape it. The heating, bending and cooling setting operations were also carried out in the same manner at the other end of 65 cm. Here, I would like to remind you that if there is excessive bending, it is necessary to reheat the place where the rattan is over-bent and bend it back to the appropriate angle. In this way, one part of the pedal part of the cane chair is processed. 2, the production of the foot support rod We just made a part of the pedal part, and then we need to make the foot support bar, a total of three. We used a ruler with a uniform thickness and a diameter of about 5 cm to measure three sections of 38 cm in length, and then saw the mouth and then rinsed them separately. Pass The cornice is made by making a groove at each centimeter of the ends of the cut rattan. The purpose of the groove is to meet the needs of the rattan chair assembly. When the rattan is rinsing, the force should not be too strong to avoid damage to the length of the rattan. Then we use this serrated grinding tool to polish the edge of the mouth. The purpose of the grinding is to remove the burrs on the edge of the mouth and make the edges smoother. In the same way, the other two support rods are treated in the same way, so that the three foot support rods are completed. 3. Polishing of pedal parts and pedal support rods Before the rocking chair is assembled, we must first polish the pedal parts and the foot support bars that have been prepared. Since the process of polishing is basically the same as the method, here is a brief introduction to how to polish one of the parts. The main tool used in polishing is the polishing machine. It has a slightly different effect from the grinding process. Although it smoothes the surface of the object, the polishing mainly involves the local treatment of the finished part by the grinding wheel. The focus of polishing is still on these knots, followed by the surfaces that have just been carbonized by high temperature heating. The force should be even when polishing, and the movement should be gentle and meticulous. (The part that needs to be polished) should not be missed. It must not be too strong. If the force is too large, it may cause the grinding wheel to grind more places, resulting in unnecessary loss of the polished parts. This is the polished pedal part, giving a feeling of clean and smooth. The same polishing process is also performed on the pedal support bar. Note that the polishing process is performed after each part is processed. 4, the assembly of the pedal: Next, we will assemble the parts we just made, which is a complete pedal. The tools required for assembly are: electric drill, pneumatic screwdriver, drill No. 5, screw No. 5. Install the first support rod at a distance of 68 cm from the front of the foot. First use the electric drill to punch holes. Note that the drill bit No. 5 is used here. When punching, pay attention to the angle between the drill bit and the support rod is vertical, and must not be deflected. After punching the holes, put 2 screws and fix them with a pneumatic screwdriver. The other end also needs to be fixed in the same way. Install a second support rod at a distance of 22 cm from the top of the foot. It is also punched and fixed with screws. The third support rod is positioned between the top of the foot and the support rod. Two holes are made at each end of the support rod and finally fixed by screws. In this way, the assembly of the pedal portion of the cane chair is completed. Extended reading: "Seven bogey" for rattan furniture maintenance The second part of the production of cane chair armrests This is the armrest part of the rattan chair. The production process is the same as the pedal part of the wicker chair, which is also completed by bending, rinsing and assembling. Selection of raw materials: Select the Bataan rattan rattan with a diameter of about 5 cm, uniform thickness and a length of 1.5 m to make the handrail. The steps of making the tool and bending are roughly the same as making the pedals of the cane chair, but the points of the bend are slightly different. We heat and bend at a distance of about 30 cm from the end of the rattan. When the strip is bent to 90 degrees, it is cooled and shaped; then it is heated and bent at about 50 cm from the curved part, and the shape is treated. It is a semicircle with a diameter of about 50 cm. The template is specially designed to ensure the left and right symmetry of the handrail, and the armrest portion is placed, if appropriate, and processed to a size that conforms to the template if it is not suitable. Roll with the third part of making wicker chair 1. Production of rocking parts This is the rocking part of the wicker chair. Now we have to process the first part of the rocking part, and its raw material is also Bataan. First select a Bandatan rattan strip with a diameter of 5 cm and a length of 2.9 m, and cut such a bevel at a distance of 40 cm from the end of the rattan. The purpose is to make the center of the flower close and tight when the flower is spent, and this is also for the sake of aesthetics. When performing the oblique mouth treatment, use the electric saw to master the length to be cut. Start at 40 cm from the end of the rattan, let the rattan slowly move diagonally on the machine tool, and cut a diagonal opening. Note: The force of the hand must be uniform, the thickness is moderate, and the force is too strong, the rattan will be shortened, the force is too small, and the cutting will be too thick and affect the use. Next we need to adjust the console to replace the cylindrical cylinder with a diameter of 25 cm into a cylinder of 15 cm diameter. You may have noticed that there is a small opening on the side of this cylindrical cylinder that is 3 cm wide. This small opening is for special use, and we will introduce it to you later. Going back to the part of the ship we made, first heat the slanted end with a musket, and then put it on the console. Then we use the small slot that we just said, note that Fix the cut end to the small groove in the opening of the console, and apply even force while heating. The cylindrical cylinder is bent, and after bending one turn, it is cooled and shaped by a cooling gun. Use a ruler to measure 40 cm and 30 cm from the bend, and make a mark. Then heat the two places separately, because the bending part of the ship is required to have a large curvature, so the heated part should be enlarged. After heating, it is cooled and shaped, and then it is heated to the other end. Bend, bend to the end to contact, and then cool the shape. Finally, the overall shape check is performed on the template. 2, the production of the boat disk: Selection of raw materials: The raw material of the rattan chair is the sand vine. A polished sand vine with a diameter of 5 cm and a length of 2.6 m is selected. Also cut a slant at 40 cm from one end of the rattan. Production of the ship's disc flower: We use the ruler to measure 38 cm, 17 cm, 37 cm, 17 cm, 30 cm, and mark it. Heat the end of the shaving treatment and clamp the thin end to the console. In the open groove, bend while heating, pay attention to heating and force evenly, with the opening groove of the console as the axis, the disk can be 3 turns, and then cool and set. Next, the 37 cents of the just measured heat is bent in the opposite direction, and the cane is bent parallel to the ends, then the shape is cooled, and the rattan is reversed, and the middle portion of the remaining rattan is heated and bent. In the opposite direction, the final is the parallel of the rattan at the ends of the bend, and then cooling and shaping, we get the shape we need. 3. Production of the rocker support rod: Take a 5 inch diameter Bataan rattan strip, measure 34 cm with a ruler, then break it with a saw, and rinse and grind it. Get the rocker support bar we need. Fourth, assembly: The assembly of our part is mainly to assemble the cane chair armrests, the rocker parts, the rocker and the rocker support rods, which can be assembled on the half of the rocking chair. Before assembly, we still have to polish these parts first. The polishing method is the same as before, and will not be described here. The tools used for assembly are No. 5 electric drill, electric screwdriver and No. 5 screw. This is the shape we assembled last, because the technology of this part of the assembly is relatively simple, we will not elaborate, use the electric drill to punch holes in these marks, each hole is made of two holes, and then fixed with the same type of screws That's it, so we'll make a half rocking chair. It is ok to make the other half of the rocking chair in the same way. Fifth, the production of decorative disc flowers In addition to the swaying flowers mentioned above, there are many decorative platters on the vines. These large and small decorative platters not only play a role in decorative landscaping, but also play a supporting role. In this session, we will focus on how these discs are made. Usually, a rattan rocking chair requires 8 small decorative discs and 2 slightly larger decorative discs. The manufacturing process is basically the same, but the size is slightly different. We introduce you to the small decorative flower as an example. This is the simple console for making small discs. This iron strip is fixed during production to avoid misalignment. The rattan used in making the small dish is the vine. We choose a vine rattan rattan with a diameter of 1 cm and a length of 80 cm. There is a slanting opening at the end of the rattan 10 cm, which is also a special treatment for the aesthetics of the flower. After heating the rattan slightly, fix the end with the oblique opening, then coil around the center, about three to four rings, when the end of the rattan remains about 10 cm, then use a nail gun in the disk. Fix it at the periphery so that the disk is not loose, and it can be fixed at two or three points. In the same way, a total of six small decorative plates of the same size are required. The method of making large decorative discs is basically the same as that of small decorative discs. Two rattan strips with a diameter of 1, 5 cm and a length of 110 cm are selected, and two are produced. After making the decorative plate flower, we will simply assemble all the above-mentioned production parts one by one, and the half of the wicker chair will be basically completed. Next we have to make the following parts, which are: V-shaped rattan support with a diameter of about 1 cm and a length of about 100 cm; A vine "bow" rattan support of approximately 1 cm in diameter and approximately 90 cm in length, two C-shaped cane supports of approximately 1 cm in diameter and approximately 60 cm in length, one; approximately 5 cm in diameter and approximately 45 cm in length 5 support rods. Be careful not to forget to rip the ends of each support bar. The raw materials produced here are Bataan Vine. Since these parts are only different in shape, size and quantity, but the production process is basically the same, we will not separately explain how they are made. Now, let's take a look back at some of the things that need attention when making the parts. 1. When the raw materials are polished, they must be coarsely and finely polished twice. The rattan that is made in this way can be smoother. 2. When heating at high temperature, use the external flame of the flaming flame to move the curved part to avoid moving the rattan. 3. After the components are ready, they need to be cooled and shaped with a high-pressure air cooling gun. 4. After the production of the wicker chair armrest and the swaying plate and other components, it is necessary to put it into the stencil for stereotype inspection and adjustment. 5. When making a disc flower, the front end of the strip should be cut out with a diagonal opening. This is important to make it more beautiful. 6. When polishing the knots and high-temperature carbonization of the rattan, pay attention to the movements to be gentle and meticulous, not too much force, so as to avoid excessive wear of the polished objects. 7. Every object produced needs to be polished. 8. When assembling the components, be sure to pay attention to the position of the connection points. Each place needs to make two connection holes and fix them with screws. The purpose of making the two holes is to make the connection more secure. Finally, no matter when making the furniture, you should pay attention to the different types of rattan when making different parts. Because different types of rattan, the thickness of the soft and hard will be different, so the suitable parts at the time of production will be different, such as: PCT has a soft texture, strong toughness, suitable for weaving a variety of patterns. Therefore, it is generally peeled off its skin, using the core inside to make the main material, can be added to different coarse discs, or used to prepare a variety of patterns, as well as like a single vine, because its festival The length is slender, the stripes are beautiful, and the texture is firmer. After processing and polishing, it is more suitable for the furniture rattan frame and making ornaments. Another point is that when heating different parts, you must pay attention to the degree of bending when heating. Since the curvature and shape of each part of each furniture are different, in actual operation, it must be based on The determined shape of the processed article is to perform a specific operation. Try not to repeat the heating and bending of the same part too much. The quality of the rattan will be damaged. It is best to bend when you have a good number of hearts and avoid multiple modifications. painting kitchen cabinets,kitchen pantry cabinet,rta cabinets,pantry cabinet Guangdong Planet Cabinetry Co., Ltd. , https://www.cnplanetcabinetry.com