Single-machine limited packaging industry to develop food packaging to integrated transformation

[ppzhan abstract] According to statistics, from January to September 2013, the export value of China's food packaging machinery industry has increased significantly. This is an opportunity and a challenge for the packaging industry. The packaging market dominated by the single machine has entered an active preparation period, and the transformation into integrated mechanical equipment has become the focus of attention.

With the advancement of global economic integration, the development of China's food packaging machinery is facing opportunities and challenges. In the fierce market competition situation, technological innovation has become a major driving force for development. Automation technology can effectively improve the competitiveness of food packaging machinery at home and abroad, which is of great significance to the development of food packaging in China, and is the only way for the development of food packaging machinery in China.

In September 2013, the food packaging machinery industry achieved an export delivery value of 525 million yuan, a year-on-year increase of 9.39% and a year-on-year increase of 16.16%. From January to September 2013, the food packaging machinery industry realized an export delivery value of 4.46 billion yuan, a cumulative year-on-year growth rate of 8.19%, higher than the cumulative growth rate of 0.61 percentage points last month. Judging from the main statistical products, from January to September, the cumulative output of packaging equipment in China was 76,638 units, an increase of 4.13% year-on-year; the cumulative output of metal containers was 80,618,818 cubic meters, a cumulative increase of 4.12%.

“The market trend of packaging machinery automation has already appeared, but the single-machine automation products can no longer meet the needs of users. Users need to have networking functions among multiple packaging machines in order to better meet the modern requirements of connecting ERP and MES, and then reach the machinery. The high output and high usage requirements of the equipment," said Li Shujun, chairman of the China Food and Packaging Machinery Industry Association.

At present, industrial robots, microelectronics, computers, smart and image sensing technologies will also be more and more widely used, which will promote the automation and networking of packaging machinery. Therefore, in the future development, the food packaging industry only adopts advanced technology to enhance its competitiveness and ensure the sustainable development of the company.

The automation technology used in food packaging machinery mainly includes robot technology, motion control, transmission control, control system, machine bus technology, human-machine interface and sensors. For example: the application of different types of industrial robots in the packaging, stacking, loading and unloading and stacking of food; monitoring food and beverage storage tanks, packaging and filling, heating, cooling, mixing, processing, etc. in the processing and packaging of foods Sensors can be applied; machine bus technology is widely used in large food processing plants in China, enabling seamless linking of processes such as unmanned operation, inspection and transmission. Traditional food packaging machinery uses multiple mechanical controls, such as cam distribution shafts, which are followed by pneumatic control and photoelectric control.

However, with the continuous improvement of food processing technology, there are more and more requirements for packaging parameters, and the original control standards can no longer meet the development needs, which puts new requirements on application technology. At present, the food packaging machinery used in China is a mechanized electronic device integrating light, electricity, machine, magnetism and gas. In the future design, attention should be paid to improving the automation level of packaging machinery, and the research and development of food packaging machinery. The combination of computer technology enables mechatronics control. Mechatronics mainly takes the system view as the core, and uses the whole process of control principle to realize the organic combination of machinery, electronics, information and detection to achieve the overall optimal configuration.

In general, microcomputer technology will gradually be introduced into the field of food packaging machinery to improve the application level of mechatronics and develop intelligent packaging. The development direction of food packaging machinery is: according to the process requirements of food packaging, combined automatic packaging system, strengthen the control and detection of the production process, diagnose faults, troubleshoot, etc., to achieve, low consumption, safe production.

Nowadays, it is an era of automation, mechanization and intelligence. It keeps pace with the times and accelerates the application of packaging machinery to electronic information technology to realize the unmanned operation mode of packaging machinery automation. Only in this way can we respond to the needs of enterprises for human resources, and also save labor costs for enterprises, improve product production efficiency, and achieve energy-saving and safe packaging.

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