Update steel drum equipment should be developed to universal type

Update steel drum equipment should be developed to universal type

Tan Xinhua

In recent years, with the development of the reform and opening up situation and the increasingly close foreign economic and technological exchanges, the technical equipment level of China's steel drum industry has made great progress, and the overall quality of steel drums has been greatly improved. But in general, China's current steel drum technology level and developed. Compared with the country, there is still a big gap.

In order to improve the level of their own technical equipment and improve product competitiveness, many steel drum companies in China have carried out or will be upgrading and introducing equipment. Steel drum forming equipment or automatic seam welding machines have been introduced in the United States, Britain, Italy and other countries. In Taiyuan, Jiangsu and other places, there have been enterprises that mainly produce steel barrel machinery and equipment.

Before the reform and opening up, the manufacturing and sales of steel drums between various systems in China were in a state of closed-door self-defense. Each system has barriers to external system steel drum products. The instructions must use steel drums produced by this system. For example, several barrel mills of the China Petrochemical System (China's largest steel drum user) rely on their command production and distribution plans to produce low-cost steel drums with low-cost steel plates distributed by the state, forming an exclusive steel drum user market and Larger 200L steel drum production capacity. These manufacturers have the ability to introduce advanced steel drum production lines.

With the transformation of China's planned economy to the market economy, the increase of steel drum transportation costs, and the expansion of business autonomy, barrel companies can make choices at various barrel factories, buy cheaper steel drums or build steel drums themselves. Factory to reduce product costs. Steel drum products produced by users near the factory have become the preferred purchase target. The previously set barriers slowly disappeared. The result of this change is the large steel drum factory, the production of 200L steel drums is decreasing year by year, and the local horse-made barrel manufacturers are increasing year by year. In addition, with the development of the national economy, users have put forward more and higher requirements for the varieties of steel drums. From the table of the completion of the economic indicators during the “7th Five-Year Plan” period of the 1st barrel of the China Steel Barrel magazine in 1992, we can clearly see that the annual output of 200L steel drums has dropped sharply. On the contrary, the output of small size 18-70L barrels However, it has increased sharply. 6 This table clearly shows that the production of steel drums in China has been transferred from a large number of single varieties to small-capacity varieties. In this situation, the large-scale barrel factory now has an annual output of 200,000 barrels, which is about 200,000. The high-speed production line of 200L steel drums that had been costly introduced in the past was in a serious under-employment situation. The equipment is idle, causing a huge waste. The misunderstandings in the introduction of equipment in the past few years have been exposed.

As we all know, the barrel line is a very specialized equipment. It is very difficult to change the production specifications. For example, many manufacturers have introduced the British DW250/6 200L steel drum automatic seam welding machine. The diameter of the famous production barrel can be selected from Φ260-600mm, and the actual selection of Φ560mm produces 200 liter steel drum. If this machine is used to produce steel drums of other specifications, the labor cost is as good as rebuilding an expensive welder. Other equipment in the drum line, such as the edge-trimming and expansion machine, has similar problems.

In view of this, I believe that the steel drums who want to update the equipment should see that the current demand for steel drum users is multi-variety and small batches, and the equipment should be updated and introduced in this reality.

The author has visited a number of barrel factories with both ocean and earth equipment. Workers generally report that their soil equipment is easy to use. Therefore, in the update and introduction of equipment, it is best to introduce some general barrel equipment to facilitate rapid replacement of varieties. In addition to their own situation, do some simple, suitable, rapid change of special equipment.

In short, for most barrel manufacturers, the main problem of technological transformation of enterprises is to improve the production efficiency of steel drums and to multi-standardize steel drums to ensure the survival and development of enterprises. In line with this actual situation, the goal of equipment renewal at this stage should be developed to the general purpose.

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