Mr. Andy Thomas summarized the latest developments in flexible die cutting and rigid die cutting, die cutting cylinders and pressure setting systems. The main development of the die cutting industry is the continuous increase in the use of flexible die cutting, especially in North America. Prior to this, the field of rotary die cutting was once dominated by rigid die cutting. The success of the flexible die-cutting magnetic roller combination is largely due to the new coating of the die-cutting knife and the quenching technology of the equipment. These technologies greatly expand the application range of the magnetic die-cutting equipment, and its die-cutting materials are more diverse, even Including some rough materials, they can be used for longer without re-sharpening. For example, Gerhardt recently completed a study to greatly expand the processing capacity of its flexible die-cutting equipment. It can now die-cut thicker printing materials, including compressible foam materials with a thickness of 0.9mm (0.6mm after compression) . Research on improving the die-cutting thickness has been carried out for many years. Recently, Gerhardt only announced the development of a 0.78mm die-cutting knife, which is suitable for products with high processing accuracy requirements, such as a circle with a diameter of 0.5mm and a graphic gap of 0.6mm in width. Any position, any shape of micro-perforation, continuous die cutting line and different die cutting depth. Mr. BoMeier of Gerhardt said: "This means that most materials that use rigid rotary die cutting can now be achieved using flexible die cutting, which can greatly reduce costs for processors." Electro-Optic's carbon-coated DLS-C die cutter was previously only recommended for polyolefin films, but it can now be used for tough and rough materials, including polyester, tyvec, and thermal paper. Spilker has developed a new series of Speedcut flexible die cutters, which are mainly suitable for various paper or film materials. Spilker said that this die cutter can flexibly switch between paper and film materials without any problems. The standard height of Spilker's die-cutting knife is 0.44mm. The surface of the knife is coated with a nickel protective layer. It can also be upgraded to three different heights as needed, such as die-cutting three-layer labels. You can also choose hard chrome plating, laser quenching and micro-perforation. The delivery time of Speedcut die cutter is very short, the maximum size of each blade can reach 800mm × 1000mm. The continuous growth of flexible die-cutting applications has prompted manufacturers to develop new systems to shorten the cycle from order placement to production to shipping. This of course requires designing an online ordering and tracking system, and adopting a lean production model implemented by industry-leading companies. The supplier recently announced the implementation of this plan is the Spanish flexible die cutter manufacturer Lartec. The company's online service allows it to track orders using the Lartec website, from order acceptance to final shipment. The system pays special attention to the progress of the order at any time during the entire production process. The system will display a 0-100% progress bar and prompt the time to be completed. Once the product packaging is completed, the website will be automatically updated according to the tracking number and pre-shipment date. Users can see the progress of all orders and historical orders on the website, and repeat orders can be produced immediately. The processor can also check the design of the die cutter to ensure safety. The implementation of this system requires the reconstruction of Lartec's internal system, and its goal is that the system can complete the processing of all orders within 24 hours. Printing Technology "Customers now need to know more about their orders, quotations, packaging, and invoices. The information needs to be accurate and timely," said Raúl Silvestre, production manager of Lartec: "All this information can be done from our website. View in real time and safely. " Although the application of flexible die-cutting is becoming more and more popular, rigid die-cutting is still the main choice for many occasions, especially for materials with relatively large die-cutting roughness. The technology of rigid die cutting is also constantly improving. For example, the current RD200 mechanical polishing rigid die cutting of RotoMetrics is suitable for die cutting of very thin film linings and ductile films; another option is the Yellow Jacket rigid die cutting tool . The company's Mr. Steve Lee said that the system can increase the life of die cutters by as much as twice that of traditional die cutters.
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