Plush Toy Testing Standard

Plush Toy Testing Standard

Plush Toy Testing Standard I. Inspection of Pieces:

1. The placement of the fabrics to be cut must be placed on the cutting bed in a positive and negative manner, and the hair must be the same;

2. The number of layered piles must not exceed 8 layers. Thin fabrics such as T/C fabrics, nylon fabrics, electronic velvets, and napped fabrics must not exceed 36 layers.

3. Check whether the cut piece is consistent with the cut board, whether there is any error between the top layer and the bottom layer of the cut piece. When there is any error, check the layer number of the cut piece and the knife edge of the knife mold;

4. The color of the pieces must not be color-coded and must be consistent with the signature. No fading occurs when the friction and washing tests are performed;

5. There are white-edged fabrics. Be careful not to cut the white edges when cutting the bed. Any white pieces on the cut pieces should be regarded as unqualified products.

Second, sewing inspection:

1. The mouth of a sewing machine shall not be less than 1/8′′ in the mouth of toys less than 3/16′′ in size; 2. The two pieces of cloth must be aligned when sewing and the mouth should be even. Do not allow different widths. (especially the seams of round and ragged pieces and the seams of the face);

3. Sewing stitches should be no less than 9 stitches per inch. 4. There must be a return needle at the end of the sewing;

5. The sewing thread must meet the tension requirement (see QA test method above) and be correctly coloured; 6. In the seams, the lathes must pull the plush inwards with a clamp while sewing, avoiding the formation of baldness;

7. The sewing marks on the cloths should firstly check whether the cloth labels used are correct, and do not allow the words on the cloth labels to be entered. The fabric mark cannot be wrinkled, and the position cannot be reversed;

8. When sewing, the two hands of the toy, two feet, and the hair of both ears must be consistent and symmetrical (except in special circumstances);

9. The midline of the toy's head must be aligned with the midline of the body, and the sutures at the joints of the toy's body must match. (except in special circumstances).

10. Do not allow missing stitches and skipped stitches on the sewing thread;

11. Sewn semi-finished products should be placed in a fixed position to avoid loss and soiling;

12. All cutting tools should be properly kept and carefully cleaned up and down.

13. Comply with other customer requirements and requirements.

Third, manual quality inspection: (finished product inspection according to manual quality standards for inspection)

Handwork is the key process of toy production. It is the transitional stage of toys from semi-finished products to finished products. It determines the image and quality of toys. Quality inspectors at all levels must strictly follow the following requirements for inspection.

1, set eyes:

A. Check whether the eyes used are correct, whether the eye quality is in line with the standards, and where any eye, blisters, incomplete or scratches are unqualified products, they cannot be used;

B. Check whether the eye pad is suitable, too large or too small to accept;

C. Understand that the eyes are set in the correct position of the toy, and false eye or eye distance is not acceptable;

D. The best strength of the eye-setting machine should be adjusted when the eye is set. Eyes should not be shattered or loosened.

E. Any eye must be able to withstand the pull of 21LBS.

2, set the nose:

A. Check whether the nose used is correct, whether the surface is damaged or not, and whether there is any deformation; B. The position is correct, and the position is incorrect or distorted; neither is acceptable;

C. Adjust the optimal strength of the eye-setting machine. Do not cause damage or looseness to the surface of the nose due to improper use. D. The pull force must meet the requirements and must withstand the pulling force of 21LBS.

3, hot melt:

A. The sharp part of the tip of the eyes and nose must be hot melted. Generally, it is required to be hot melted from the tip to the end. B. Incomplete thermal fusion or overheating of the melt (melting the gasket off) is not acceptable. C. Note on hot melt. Do not burn other parts of the toy.

4, cotton filling:

A. The overall requirement for filling cotton is to have a full image and a soft touch;

B. The weight of cotton must meet the required weight. Insufficient cotton or unbalanced parts cannot be accepted. C. Pay attention to the filling of cotton on the head. The filling of the mouth must be strong, full and prominent. D. The body parts of the toy. The filling of the corner cannot be omitted;

E. Any standing toy should be firm and powerful with four legs filled with cotton, and should not have the feeling of soft collapse;

F. All sitting toys, buttocks and waist cotton filling as the focus, we must sit firmly. When you are unstable, use a needle to pick cotton, otherwise you can not accept;

G, cotton can not make the toy deformation, especially the position of the hands and feet, head angle, direction;

H. The size of the stuffed toy must be the same as the signing of the item. It is not allowed to be smaller than the signing of the item. This is the key to check the filling of cotton. I. All the stuffed toys must be signed, improved, and perfect. It is unacceptable to accept any shortcomings of non-compliance.

J. Where there is burst after the filling of cotton, the phenomenon of de yarn is unqualified.

5, seam bristle:

A. All seams must be tight and flat, and there should be no holes or loose holes. The inspection method can use a ballpoint pen to insert inwards into the seams. It cannot be inserted into the seams. You cannot feel gaps outside the seams by hand;

B. Needle spacing when sewing is not less than 10 needles per inch;

C. Knots that are knotted at the seam cannot be exposed outside;

D. It is not allowed to see cotton leaking from the seam after the seam;

E. The bristles must be clean and thorough. No baldness is allowed to exist. Special corners of the hands and feet;

F. When brushing plush, do not use too much force, so that the plush will be broken;

G. Do not damage other objects (such as eyes or nose) when bristles are applied. Brushing around these objects must be covered by hand and bristles.

6, hanging line:

A. According to the requirements of the customer and the signing requirements, determine the method for hanging the eye, mouth, and head and the position of the hanging wire;

B. The hanging wire cannot deform the shape of the toy, especially the angle and direction of the head;

C. The hanging lines of the two eyes must be evenly distributed. They must not be caused by uneven intensity and cause different eye depths and directions.

D. The head of the knot after hanging the wire cannot be exposed outside the body;

E. After hanging the wire, cut off all the threads of the toy body;

F. The "triangle hanging method" commonly used at present is described in order:

(1) From A to B, then to C, back to A;

2) Then enter the needle from point A to point D, cross it to point E, and then return to point A. G, follow the customer's other requirements to suspend the line;

H. The shape and shape of the toy after the hanging line should be basically the same as the signing. If there is any deficiency, it should be carefully improved until it is completely signed.

7, accessories:

A. According to the customer's requirements and the shape of the signing of a variety of accessories, found to be inconsistent with the signing of the unacceptable; B, a variety of hand-tailored accessories, including bow tie, ribbon, buttons, flowers, etc. must The tight binding is not allowed to be loosened; C. All the accessories must bear the pulling force of 4LBS. The quality inspector must constantly check whether the pulling force of the toy accessories is in compliance with the requirements.

8, playing tag:

A. Check whether the playing tag is correct, and whether all kinds of tags needed for the goods are complete; B. Check the numbers of the computer cards, price cards and prices for any errors; C. Understand the correct method of playing cards, enter the gun position and hang tags. Emission sequence

D. All the shots of the needle, the head and tail of the needle must be exposed outside the toy, can not stay in the body

E. There are display boxes and color box toys. It is necessary to understand the correct placement of the toy and the location of the needle into the gun.

9, hair dryer:

The job of the hair dryer is to clean the broken wool and plush on the toy. Hair-drying work requires clean and thorough, especially the easy-to-sweep hair-pulling cloth, electronic velvet material and toy ear and face parts.

10, probe machine:

A. Before using the prober, it must be tested with a metal object to see if its functional scope is normal.

B. When using the prober, the various parts of the toy must be oscillated back and forth on the prober. If the prober makes a sound and the red light is on, the toy must be immediately detached, remove the cotton, and pass the prober until they find it. Metal objects; C. Toys that have passed probes and toys that have not been probed must be clearly marked and marked; D. Each time the prober is used, it is necessary to fill in the “Probe Machine Record Form”.

11. Supplement:

All hand-workers must keep their hands clean, and must not stick oil, oil stains to the toy, especially white plush. All toys are not acceptable.

Fourth, packaging inspection:

A. Check whether the outer box is correct, whether it is misprinted, and whether it is wrong or not. It is unacceptable that the outer box printing is in conformity with the requirements; there is oiliness or ambiguity;

B. Check whether the tag of the toy is complete and whether it is wrong;

C. Check the play of the toy tag for errors or errors in position;

D. Any serious or minor defects found in the boxed toys must be singled out and no unqualified items must be guaranteed;

E. Understand the customer's packaging requirements and correct packaging methods. Check for errors;

F, plastic bags for packaging, must be printed with warning signs, all plastic bags must be punched at the bottom;

G. Understand if the customer has asked to place instructions, warnings and similar text in the box;

H. Check whether the toys placed in the box are correct, too squeezing and space is not acceptable;

I. The number of toys in the box and the number of outer box marks must be the same;

J. Whether there are tools such as scissors and drills left inside the inspection box, then the plastic bag is sealed and the carton is sealed. K. When sealing, non-transparent adhesive tape can not cover the box text; L, fill in the correct Box number, the total number must meet the order quantity.

Fifth, throw the box test:

Because the toys are transported and beaten for a long time in the box, in order to understand the affordability of the toys and the state after the beat. Throw box test must be performed. (especially porcelain, color box toys outside the box). Methods as below:

A. Raise any corners, three sides, and six sides of the outer box of the sealed toy to the chest (36′′) and pay attention to the corner. Three sides and six sides must fall.

B. Open the box and check the condition of the toys in the box. According to the bearability of the toy, it is decided whether or not to change the packaging method and replace the outer box.

Sixth, electronic test:

A. All electronic products (stuffed toys with electronic accessories) must be 100% inspected, and 10% of the warehouse essentials must be inspected at the time of purchase. Workers must have 100% inspection at the time of installation.

B, take a few electronic accessories for life testing, in general, electronic accessories called the class must call about 700 times for qualified products;

C. All electronic parts that do not sound and whose sound is slight, sounds with gaps or malfunctions cannot be mounted on toys. The installation of such electronic accessories toys is also a non-conforming product; D. Inspection of electronic products according to customer's other regulations.

VII. Security Check: 1. Considering the stringent requirements for toy safety in Europe, America and other countries, and the current foreign consumers’ claims for domestic toy manufacturers due to safety issues frequently occur. The safety of toys must be highly valued by the people concerned.

A. The manual needle must be placed on a fixed soft bag. It cannot be inserted directly on the toy so that the person can pull the needle out;

B. The broken needle must find another needle, and then report the two needles to the head of the workshop team. In exchange for a new needle, toys that cannot be broken must be found by the prober;

C. Each hand can only send one working needle. All steel tools should be placed in a unified manner;

D. Correctly use the brush steel brush. After the brush is finished, it is necessary to touch the bristle by hand.

2. Accessories on the body of a toy, including eyes, nose, buttons, ribbons, bow ties, etc., may be swallowed by children (consumers) and are in danger. Therefore, all accessories must be tightly set and the pull requirements must be met.

A. The eyes and nose must withstand the pulling force of 21LBS;

B, ribbons, flowers, buttons must withstand the pull of 4LBS;

C. Post quality inspectors must constantly test the pulling force of the above accessories, sometimes find problems, and solve them together with the engineers and the workshop; 3, all plastic bags used for packaging toys must be printed with warning words and punch holes at the bottom to avoid children Danger on the head.

4. All filaments, meshes must have warnings, age signs.

5, toys all fabrics, accessories can not have toxic chemicals exist, so as not to children's tongue danger;

6. There must be no scissors, drill bits and other metal objects left inside the packing box.

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